Product structure
Production standards are defined by product structure based on BOM material usage, time measurement, machine hours, and waste. Additionally, it offers the needed management controls in the production department through BOM material consumption, FPC flow process diagram, OPC operation process diagram, and actual production operation.
Facilities
- Staged production standards
- Manufacturing formulas including BOM, time measurement of labor, and machinery operation
- Product tree drawing, OPC flow process diagram, and FPC operation process diagram
- Provide information necessary for standard actual cost and actual cost estimation
- Asset change considering its impact on depreciation
- Manufacturing formula for use in rework
- Standard waste at each stage
Manufacturing
Due to the integrated link between production and the production line’s warehouses, both the production line’s receipt and remittance can be recorded simultaneously with the production performance. In addition, as soon as the performance is registered, the line balances are adjusted.
While providing numerous reports for the attentive monitoring of managers, the registration of production performance and its comparison with manufacturing engineering standards, as well as the state of semi-finished items and products, also identifies financial data related to the actual cost.
Facilities
- Production according to the production order, prioritization of orders, manufacturing order, and control of deviations
- Mass, order, project, and group production of products
- Disassembly of products with the possibility of receipt of main and secondary products
- Tracking and identification of parts and products in the production line using RFI barcode and product serial
- Barcode structure including production and expiration date, production series, model, station, serial, etc.
- Product label related to components and parts used in each stage of production
- Comparison of the performance of production workers, operation of machines, and monitoring of waste, stoppages, and rework
Quality control
In order to control the imported items and the production process, the important quality characteristics of the products are carried out in this software, and its integrated connection with the warehouse and production facilitates the recording of the results for the samples taken and makes the control of the entry of materials, semi-finished products, and matching products into the warehouse more accurate.
Facilities
- Control characteristics of incoming materials during the production process
- Control of imported goods based on various methods and definable parameters
- Determining quality classes and announcing results based on quality control
- Quality control of manufactured products by inspector and product
- Quality control of imported goods by contract and supplier
Manufacturing goods for the employer
The creation of a virtual cardEx of materials at the time of receipt, as well as the control of potential deviations in material receipt and product delivery, is traceable based on the manufacturing formula, and financial information is recorded in real-time with an integrated connection to the financial.
Facilities
- Accurate control of production performance for employers
- Possible deviations in receiving materials and product delivery
- Monitoring the materials received from the client and controlling the number of products produced based on the manufacturing formula
- General production cost report for employers
Planning the manufacturing
One of the most important success factors in any manufacturing organization is the schedule and sequence of operations for optimizing the production process. The production schedule decreases capital accumulation in the form of materials, semi-finished products, and final goods. On the other side, decreasing waste and reducing or eliminating the idleness of machinery results in timely delivery of customer orders as well as timely supply of raw materials and essential parts. Shomaran’s manufacturing planning software is a tool for scheduling and deciding the priority order for carrying out production processes in the most efficient manner.
Facilities
- Planning with mass production, order work, and project production methods
- Complex and automatic calculations of production planning and setting the production schedule of each part on each device
- Prioritizing production orders and determining the delivery time of each one after setting the production schedule
- Planning the production capacities of machines and controlling the empty capacities
- Machinery planning considering molds, materials and planning maintenance and repairs
- Material supply strategy based on lead time and production work schedule
Contracting
Projects have a different structure than daily work because they are diverse and non-repetitive; therefore, project management is always more difficult than daily operations and requires more attention to different and variable aspects of the work. Organizational knowledge develops through using this information over time and implementing it in multiple projects.
Shomaran System’s project management software employs project planning and control ideas. This software has evolved into a strong tool for gathering, analyzing, and refining raw project data, as well as producing basic and analyzed information required by managers.
Facilities
- The activities of each project and the allocation of resources in the stages of design, supply, and construction
- Resource management in projects, including human resources, materials, machinery, and contractors
- Controlling contractors' agreements, keeping records and their debts and claims
- Control of workshop obligations until the final settlement and the balance of their status
- Statement of the employer's status based on the price list according to the statements received from the contractors
- Implementation of Accounting Standard No. 9 (Accounting for long-term agreements)